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HM Nuclear Installations Inspectorate

An audit by the HSE on British Energy Generation Limited and British Energy Generation (UK) Limited 1999

APPENDIX 3 : LIST OF RECOMMENDATIONS

This Appendix presents a list of all the recommendations arising from the audit process. The listing is as follows: Recommendations for BEGL; Recommendations for BEG(UK)L; Recommendations on Integration; and Recommendations from the Conclusions. For BEGL and BEG(UK)L, the recommendations are grouped under the subject areas of: Corporate Management Aspects; Management of Safety; Use of Contractors; and Divisional Findings. The latter comprise recommendations associated with specific areas of each Licensee's organisation.


RECOMMENDATIONS FOR BEGL

Corporate Management Aspects

Recommendation 1

BEGL to review its approach to communicating policy and strategy to staff to ensure that messages are received, understood, and acted upon.

Recommendation 2

BEGL to ensure members of BE Group who influence strategic direction in areas which impact on nuclear safety are suitably knowledgeable on nuclear industry requirements and standards.

Recommendation 3

BEGL to review the organisational management philosophy to ensure that safety related tasks are being carried out effectively.

Recommendation 4

BEGL to reconsider the decision to disband the Projects and Station Support Branch and provide a clear justification of any subsequent decision including proposals for the strengthening of the management of safety related projects.


Management of Safety

Recommendation 5

BEGL to formalise, record and resource the skills base that it requires to underpin the duties of a Licensee to retain ownership and control of its operations.

Recommendation 6

BEGL to develop and promulgate a policy and guidance on the retention of safety related expertise required to discharge its responsibilities under the Licence.

Recommendation 7

BEGL to put in place the necessary arrangements to ensure that key expertise and corporate knowledge is retained within the organisation.

Recommendation 8

BEGL to review the succession planning process and demonstrate that it can maintain the supply of suitably qualified and experienced personnel, taking account of future needs, age profiles and the technical specialisms required.

Recommendation 9

BEGL to reinforce the requirement that overtime recording is mandatory for all staff at all levels, monitor compliance with the requirement, and act on the outcomes.

Recommendation 10

BEGL to investigate the reasons for the high level of overtime worked in certain areas (including estimates of that not reported), and take steps to prevent excessive hours being worked by staff handling nuclear safety related work.

Recommendation 11

BEGL to ensure that business plans are matched to the in house staff capability and work load.

Recommendation 12

BEGL to reconsider the options for the recognition of the value and reward of specialist expertise to ensure career paths for specialists remain attractive.

Recommendation 13

BEGL to demonstrate that the training strategy ensures the balance of training between the centre and the stations is appropriate. Recommendation 14 : As a matter of urgency, BEGL to critically review the Management of Change process in order to ensure it will incorporate the lessons learned from the change process thus far (including the findings from this audit). Recommendation 15 : BEGL to stop the planned reduction of in-house staff numbers until it can demonstrate the forward work prediction is reliable, and demonstrate that the new Management of Change procedure will not adversely affect the safety of nuclear plants. Use of Contractors Recommendation 16 : BEGL to develop and promulgate a policy to identify the key considerations and to guide decision making on why, when and how to utilise contractor resource.

Recommendation 17

BEGL to reconsider its philosophy for the use of Agency staff and the arrangements for the maintenance of their technical skills.

Recommendation 18

BEGL to review the performance of recent contracts and the process for dissemination of contract performance as part of the development of the policy on use of contractors.

Recommendation 19

As part of the work on developing a policy on the use of contractors, BEGL to review the type of work that can be handled by partners and the arrangements for direction and monitoring of such work.

Recommendation 20

BEGL to review its dependency on contractor support in specialist technical areas and derive formal contingency plans to secure that support against events such as contractors ceasing to trade, change of ownership and withdrawal of services.

Recommendation 21

As part of the development of the policy on the use of contractors, BEGL to reconsider the induction and refresher training required by contract staff.

Recommendation 22

As part of the work to support the development of the policy on use of contractors, BEGL to initiate a formal procedure for routine checking of a sample of the quality of contractors.

Recommendation 23

BEGL to consider the benefits of involvement in the industry wide initiatives relating to use of contractors (eg recording of contractor performance).

Recommendation 24

BEGL to develop and document procedures which ensure the contract strategy covers all safety aspects.


Divisional Findings

Recommendation 25

BEGL to reverse the trend to use contractors for safety related activities and increase the in-house staff levels in the Structural Assessment Group to ensure adequate control and ownership of the work.

Recommendation 26

BEGL to address the current vulnerabilities in the Materials Group regarding the areas of singleton expertise and current skills shortages, and provide longer term plans to sustain the key skill areas.

Recommendation 27

BEGL to address the current skills shortages in the NDT Group and provide longer term plans to sustain the key skill areas.

Recommendation 28

BEGL to clearly define the necessary skills and experience for staff in the Safety Case Production Group, and to demonstrate a viable succession plan to sustain the work of the Group.

Recommendation 29

BEGL to urgently review the working of the partnership arrangement in the structural integrity area to ensure that the sub-contracting of work by the partner is appropriate and that all contractor staff are suitably qualified and experienced to undertake their assigned tasks.

Recommendation 30

BEGL to ensure sufficient time for mentoring new recruits is maintained in the work planning for existing staff.

Recommendation 31

BEGL to strengthen the resources in the Human Factors area and to provide a programme to undertake more proactive work in this field.

Recommendation 32

BEGL to ensure that staffing reductions under Vision 2000 do not diminish the operating experience feedback service provided to Engineering Division.

Recommendation 33

BEGL to define the minimum sustainable level of PWR expertise required to meet current and future nuclear safety requirements and to ensure that the number of suitably qualified and experienced staff is maintained at or above this level.

Recommendation 34

BEGL to clearly define the requirements for the civil engineering interface role within Engineering Division and to provide appropriate procedures and guidance to enable the 'intelligent customer' responsibilities to be fulfilled.

Recommendation 35

BEGL to ensure that the training and development provided to staff in partner contractors is commensurate with that provided to its own staff doing equivalent work, including the acquisition and updating of plant knowledge.

Recommendation 36

BEGL to put in place measures to ensure staff in partner contractors are as well informed as would be the case if work was undertaken within BEGL.

Recommendation 37

BEGL to allow time for, and encourage staff to participate in, research and development activities.

Recommendation 38

BEGL to strengthen the available expertise in the criticality, graphite and severe accident areas.

Recommendation 39

BEGL to formally define the range and level of expertise required to be an 'intelligent user' of all computer codes used in safety analysis work, and to ensure the necessary expertise is retained and developed within BEGL

Recommendation 40

BEGL to provide more resources on fire protection, including a review of the decision to abolish the post of company fire safety officer, and undertake more proactive work at nuclear stations.

Recommendation 41

BEGL to recover the in house capability for radiation chemistry expertise.

Recommendation 42

BEGL to clearly define the requirements for the electrical engineering interface role within Engineering Division and to provide appropriate procedures and guidance to enable the 'intelligent customer' responsibilities to be fulfilled.

Recommendation 43

BEGL to review the partnership arrangement for C&I support to define those tasks which should be carried out only by BEGL staff, and to ensure that control and ownership of work always resides with BEGL.

Recommendation 44

BEGL to provide a status report on the safety case management initiatives, including a review against the findings from the NII safety case inspection in 1997.

Recommendation 45

BEGL to increase the level of suitably qualified and experienced personnel available to the Periodic Safety Review area of work.

Recommendation 46

BEGL to provide an adequate level of PSA expertise within Engineering Division to meet current and future workloads, including the implementation of its forward strategy regarding the use of PSAs.

Recommendation 47

BEGL to ensure that HSED Assessment and Consents Branch is adequately resourced to undertake a full range of independent assessment and review activities, including maintaining an internal overview of the INSA process.

Recommendation 48

BEGL to formally define the requirements for staff to be suitably qualified and experienced in HSED Assessment and Consents Branch (in particular for the specific INSA posts).

Recommendation 49

BEGL to ensure sufficient staff are available to carry out the INSA process and monitor the use of contractors for technical support to the INSA process to ensure independence is not compromised. Recommendation 50 : BEGL to ensure that the quality and depth of the INSA examination is maintained.

Recommendation 51

BEGL to review the function of HSED site inspectors and ensure staffing levels in HSED Inspection and Standards Branch are sufficient to cope with the existing work load without the need for excessive amounts of overtime working.

Recommendation 52

BEGL to transfer the HSED role of monitoring the Management of Change process in Engineering Division from Inspection and Standards Branch to Assessment and Consents Branch, and provide the necessary resources.

Recommendation 53

BEGL to make a robust safety case for the proposal to integrate industrial safety inspection into the Occupational Health Group, prior to implementing the change.

Recommendation 54

BEGL to ensure that its radiological protection standards are maintained and, wherever practicable, improved and the necessary expertise to achieve this aim is retained within BEGL.

Recommendation 55

BEGL to ensure the Procurement Department has sufficient staff to discharge its role and responsibilities, principally with respect to the provision of added safety value and contractor performance monitoring.

Recommendation 56

BEGL to improve the dissemination of information on contractor performance.

Recommendation 57

BEGL to ensure the different contractual relationships and the interface requirements are clearly defined and are commonly understood and applied throughout BEGL.

Recommendation 58

BEGL to define the corporate QA strategy and the approach to the management of quality throughout BEGL covering the stations, Engineering Division, the corporate centre and contractors.

Recommendation 59

BEGL to ensure that the Corporate Quality Department is adequately staffed to implement and maintain the corporate QA strategy.

Recommendation 60

BEGL to define the role and influence of the Business Review and Audit Department (BRAD) and the main BE Board on its activities as a Licensee.

Recommendation 61

BEGL to ensure that a practicable solution to the problems regarding harmonisation of QA strategies, procedures and practices is identified prior to integration with BEG(UK)L.

Recommendation 62

BEGL to review the role and scope of responsibilities for the Emergency Planning Group to improve its ability to discharge the function of maintaining and improving standards of emergency response.

Recommendation 63

BEGL to ensure that the emergency response capability is not compromised by changes in the Information Management Department (IMD) and to put in place specific performance measures to monitor the impact of reductions in IMD staff.

Recommendation 64

BEGL to review the operational experience feedback process, and the role of the Central Feedback Unit, to ensure its effectiveness and to introduce measures to demonstrate its effectiveness.

Recommendation 65

BEGL to ensure (and demonstrate) that the Human Resource Department has the requisite level of staff to effectively perform its function.


RECOMMENDATIONS FOR BEG(UK)L

Corporate Management Aspects

Recommendation 66

BEG(UK)L to review its approach to communicating policy and strategy to staff to ensure that messages are received, understood, and acted upon.

Recommendation 67

In support of work on Recommendations 66 and 1, BEG(UK)L & BEGL to ensure that full integration and split site working will not adversely affect their communication systems and organisational culture.


Management of Safety

Recommendation 68

BEG(UK)L to recover its full in house intelligent customer capability.

Recommendation 69

BEG(UK)L to review its policy and practice for the appointment of SQEPs to ensure an appropriate range of the necessary topic areas, sufficiency in numbers and coverage of all topics by direct employees of the Licensee.

Recommendation 70

BEG(UK)L to formally review and develop the SQEP register concept to identify criteria to be met before a person can be entered on the register and requirements for maintenance of skills.

Recommendation 71

BEG(UK)L to develop into a formal procedure the guidance for decision making on SQEP capability of candidates to include, inter alia, requirements for the situation where the Section Manager's technical discipline does not allow direct assessment to be made.

Recommendation 72

BEG(UK)L to develop the formal process of review of the SQEP Register to consider longer term requirements (say over 10 years) and maintain a sufficient number of suitably qualified and experienced staff.

Recommendation 73

BEG(UK)L to ensure that business plans are matched to the in house staff capability and workload.

Recommendation 74

BEG(UK)L to reinforce the requirement that overtime recording is mandatory for all staff at all levels, to monitor compliance and act on the results.

Recommendation 75

BEG(UK)L to investigate the reasons for the high level of overtime worked in certain areas (including estimates of that not reported), and take steps to prevent excessive hours being worked by staff handling nuclear safety related work.

Recommendation 76

As a matter of urgency, BEG(UK)L to critically review the Management of Change process in order to ensure it will incorporate the lessons learned from the change process thus far (including the findings from the audit).

Recommendation 77

BEG(UK)L to stop the planned reduction of in-house staff numbers until it can demonstrate the forward work prediction is reliable, and demonstrate that the new Management of Change procedure will not adversely effect the safety of nuclear plants.


Use of Contractors

Recommendation 78

BEG(UK)L to develop and promulgate a policy to identify the key considerations and to guide decision making on why, when and how to utilise contractor resource.

Recommendation 79

BEG(UK)L to review its dependency on contractor support in specialist technical areas and derive formal contingency plans to secure that support against events such as contractors ceasing to trade, change of ownership and withdrawal of services.

Recommendation 80

BEG(UK)L to produce arrangements for working with the satellite offices which clearly define and formalise the roles of the Licensee and the contractor.


Divisional Findings

Recommendation 81

BEG(UK)L to address the status of the Fuel Route Group, review the in-house resource levels and demonstrate there are adequate plans to retain and develop fuel route expertise.

Recommendation 82

BEG(UK)L to review the overall forward work load in the fuel route area to ensure adequate resources are available for safety related work.

Recommendation 83

BEG(UK)L to reconsider the competencies that must be retained within the Licensee in the Nuclear Technology Section and provide BEG(UK)L SQEP personnel to cover these areas of expertise.

Recommendation 84

BEG(UK)L to reconsider the procedures for acceptance of safety related work from contractors to ensure it receives an informed review by their SQEP personnel so that they can demonstrate control and ownership of the work.

Recommendation 85

BEG(UK)L to reconsider the degree of Human Factors expertise it requires, and how best to deliver that expertise.

Recommendation 86

BEG(UK)L to allow time in work plans for staff to be involved in research activities pertinent to their expertise and the company's interest.

Recommendation 87

BEG(UK)L and BEGL to develop the interface agreements between the Civil Design Group and other parts of the licensees to clarify the roles and responsibilities and to ensure that a clear specification of the work required reaches the Civils Group.

Recommendation 88

BEGL AND BEG(UK)L to clarify the arrangements to support the gas turbine standby supply capability on BEGL stations.

Recommendation 89

BEG(UK)L and BEGL to review the forward work load for the Electrical group, recognising the travel burden, to confirm additional personnel are not required.

Recommendation 90

BEG(UK)L to review the procedures for the specification, direction, and monitoring of work undertaken by satellite offices to ensure BEG(UK)L can demonstrate ownership of the product and understanding sufficient to allow appropriate safety related decisions to be made.

Recommendation 91

BEG(UK)L to provide in house expertise to cover the required SQEP posts within HSED and ensure safety significant issues are assessed in house.

Recommendation 92

BEG(UK)L to institute a system for review of the INSA process and to maintain an overview of the INSA process.

Recommendation 93

BEG(UK)L to review incidents at stations during the downsizing exercise to determine root causes and establish whether loss of corporate memory has been a factor.

Recommendation 94

BEG(UK)L to explain how it will ensure each Licensee is in control of its own procurement in the period after integration and before relicensing as a single Licensee.

Recommendation 95

BEG(UK)L to introduce measures to enhance collection and dissemination of contractor safety reports - both before and after computerisation.

Recommendation 96

BEG(UK)L to formalise the process by which the QA expertise is developed and maintained throughout the organisation.

Recommendation 97

BEGL and BEG(UK)L to complete a critical review of the working of the QA function across both Licensees to identify best practice and standards for adoption.

Recommendation 98

BEG(UK)L to review the data available to ensure an integrated view of an individual's experience is available as part of the SQEP review process.

Recommendation 99

BEG(UK)L to review the inputs into the additional hours worked figures to ensure they are representative of the whole of the Licensee.


RECOMMENDATIONS ON INTEGRATION

Recommendation 100

BEGL and BEG(UK)L to define their state of readiness for integration and to demonstrate that adequate control of operations can be maintained throughout both Licensees (encompassing awareness of responsibilities, familiarity with procedures and work loads on staff).

Recommendation 101

BE to demonstrate how advice from a central technical team member of one Licensee to operating staff in the other Licensee will be reviewed by the intelligent customer of the operating Licensee.


RECOMMENDATIONS FROM CONCLUSIONS

Recommendation 102

BEGL to address the recommendations in this report by providing an action plan, to be completed within four weeks of receipt of this report, with proposals and timescales for resolving the recommendations.

Recommendation 103

BEG(UK)L to address the recommendations in this report by providing an action plan, to be completed within four weeks of receipt of this report, with proposals and timescales for resolving the recommendations.


REFERENCES

  1. Nuclear Installations Act 1965 (as amended) Ch 57 - HMSO ISBN 0 10 850216
  2. Restructuring and Privatisation of the UK Nuclear Power Industry - Report on the Work by the Health and Safety Executive to Grant Replacement Nuclear Site Licences: NUC 9, May 1996
  3. The Ionising Radiation Regulations 1985 SI 1985 No 1333 - HMSO ISBN 0 11 057333 1
  4. Nuclear Site Licences under the Nuclear Installations Act 1965 (as amended), Notes for Applicants HSG 120 HSE Books 1994 - HMSO ISBN 0 7176 0795 X
  5. Successful Health and Safety Management HS(G)65 HSE Books 1997 - HMSO ISBN 0 7176 1276 7
  6. Managing for Safety at Nuclear Installations HSE Books 1996 - HMSO ISBN 0 7176 1185 X
  7. Health and Safety at Work etc Act 1974 Ch 37 - HMSO ISBN 0 10 543774 3

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